Roll Compactor












Extreme quality Industrial Roll Compactor that we offer is widely demanded in several pharmaceutical industries. The Roller Compactor forces fine powders between two counter rotating rolls and presses the raw material into a solid compact or sheet, so called flakes. Finally these flakes are then reduced in size to the desired grain size.

Roll Compactor is used for Dry Granulation in the Pharma Industry, wet process is time conusuming and required 5- 6 machine to change form from powder to granule, it is also used to increase Bulk density of the product, which can be achieved in single pass or two or three pass as per the products intial bulk density.

TECHNICAL SPECIFICATIONS

Model BMRC200/50 BMRC 200/75 BMRC 200/100 BMRC 200/150 BMRC 200/200
Output – Kgs./Hr.* 20 to 60 75 to 100 100 to 250 100 to 350 150 to 400
Roll size –Dia X Width mm Ø 200 x 50 Ø 200 x 75 Ø 200 x 100 Ø 200 x 150 Ø 200 x 150
Roll Speed - AC Drive 5 to 25 RPM 5 to 25 RPM 5 to 25 RPM 5 to 25 RPM 5 to 25 RPM
Feed screw Speed–AC Drive 10- 60 RPM 10- 60 RPM 10- 60 RPM 10- 60 RPM 10- 60 RPM
Roll drive Motor 5 Hp / 960 5 Hp / 960 5 Hp / 960 10 Hp / 960 10 Hp / 960
  rpm / 3 Ph rpm / 3 Ph rpm / 3 Ph rpm / 3 Ph rpm / 3 Ph
Feed Screw Drive motor 3 HP / 1440 3 HP / 1440 3 HP / 1440 5 HP / 1440 5 HP / 1440
  rpm / 3 Ph rpm / 3 Ph rpm / 3 Ph rpm / 3 Ph rpm / 3 Ph

SALIENT FEATURES

  • Contact Parts SS-316 & Non Contact Parts – SS-304 Material .
  • Roll Surface Selection depends upon material characteristics
  • Roll Type Corrugated / Plain / Knurled / Briquetted (Any One )
  • Very compact design available in Plain, Water Jacketed or Flameproof Model.
  • Screw is driven through ACVF Drive. Safety slipping clutch between gearbox and feed screw.
  • Rolls drive through twins shaft gearbox with speed drive unit coupled to it using coupling, which ensures synchronization of
  • the rolls with a steady torque loading.
  • Pre-densifier screw comprises of cylindrical or conical shape, which is well polished and made of AISI SS-316 quality material .
  • Compacting rolls sleeves are made out of tool steel, hardened to 55 HRC approximately, and are keyed in to shafts and thus
  • protected against axial slipping by thrust plates and bolts.
  • The feed screw assembly can be lifted by hand-operated hydraulic pump. This facilitates ease in cleaning.
  • Scrapper assembly also designed to dismantle for ease of cleaning.
  • Pre-compression chamber guides the powder without any slippage or leakage.
  • A separate panel board which consist all controls and indicators of the compactor are permanently built in namely, on/off rolls,
  • on/off feed screw, main switch, forward/reverse switch, ammeters for rolls and feed screw and emergency stop to avoid short
  • circuit or fire hazard at the time of cleaning with water.
  • Out Put Depending on the material characteristics.