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Roll Compactor 200/50,200/100,200/150,200/200 Model

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Roll Compactor 200/50,200/100,200/150,200/200 Model

Boson Roll Compactor Machine is used for dry granulation method. It forces through feed screw  the fine powders between two counter rotating rollers, one roller rotating clock wise and another one roller rotating anti-clock wise and presses the fine powders in a solid compact or sheets with hardness , so called chips or flakes. Finally these chips or flakes are then reduced in size to the desired granules/grain size further with the help of Oscillating Granulator Machine or Multi Mill Machine or Sizing Machine. The sieve size should be selected very carefully in order to prevent the generation of fines. The selected sieve defines the final granules/grains size. Also further to achieve excellent granules/grains can be made dust free by Screening (Sifter) Machine. The separated fines also can be Re-compacted/ Recycle with Roll Compactor Machine.

In the process of compaction the fine powder or crystalline powder are fed to the charging hopper of the Roll Compactor. Here the vertical feed screw feeds the powder into the compacting zone of the compacting rollers through the pre-compacting chamber. The adjustable speed through AC VFD Variable Frequency Drive of feed screw pressures the powder to pass strictly between the compacting rollers gap and therefore strong/hard chips or flakes forms from the fine or crystalline powder. After proper synchronization of Roller Speed & Feed Screw Speed with proper flakes quality, the same speed ratio can be continue to achieve the more output if the speed limit permits the machine rated roller & feed screw speed from the same machine model.

The Roller surface can be selected depending upon the characteristics of the powder/product. If the products are well familiar with the Boson Roll Compactor Machine, our Technical Team can suggest the perfect roller surface for the particular product base on an experience & expertise for it. For product development or evaluation of product or changing the concept of granulation method, or achieving the dust free granules in order to get the Export quality granules, we are always happy to carry out the trails with your material in our plant.

The size reduction of the compact is achieved by a BOSON GRANULATOR , which can be installed as an internal part of the system, particle size can be varied by changing the Boson Granulator screen size as well as adjusting the operating speed and blade type. This combination provided maximum flexibility in meeting product requirement with a broad range of materials.

Compaction USED :

  • To Produce a Uniform Particle Size Range – The Particle size range of the product can be selected to suit individual requirements & varied according to individual needs.
  • To  Control Dust – Dust is generally a wasteful and obnoxious form to handle. Cross contamination and product loss can be eliminated.
  • To Adjust Flow Properties– Granular materials flow more easily and resist bridging and caking. Higher flow rates and more even fill can be achieved in many cases.
  • To Control Bulk Density – Increased bulk density may be desirable for storage, transport or packaging. Marked increases in bulk density can usually be achieved and controlled within certain limits.
  • To Control Particle Hardness – The characteristics of particle hardness can sometimes be adjusted to suit the product needs. Crush strength and disintegration can be important properties brought under more rigid control.
  • To Improve Solution OR Dispersion Rates – Granular materials absorb liquids more readily than do many powders. Therefore, granular materials will dissolve or disperse more easily and quickly. Under proper conditions, some materials can also be adjusted to sink or float as desired.
TECHNICAL SPECIFICATIONS
Model BMRC-200/50 BMRC 200/75 BMRC 200/100 BMRC 200/150 BMRC 200/200
Output – Kgs./Hr.* 20 to 60 75 to 100 100 to 250 100 to 350 150 to 400
Roll size –Dia X Width mm Ø 200 x 50 Ø 200 x 75 Ø 200 x 100 Ø 200 x 150 Ø 200 x 200
Roll Speed – AC Drive 5 to 25 RPM 5 to 25 RPM 5 to 25 RPM 5 to 25 RPM 5 to 25 RPM
Feed screw Speed–AC Drive 10- 60 RPM 10- 60 RPM 10- 60 RPM 10- 60 RPM 10- 60 RPM
Roll drive Motor Crompton Make  5 Hp / 960 rpm / 3 Ph 5 Hp / 960 rpm / 3 Ph 5 Hp / 960 rpm / 3 Ph 10 Hp. / 960 rpm / 3 Ph 10 Hp. / 960 rpm / 3 Ph
Feed Screw Drive motor Crompton Make 3 HP / 1440 rpm / 3 Ph 3 HP/ 1440 rpm / 3 Ph 3 HP / 1440 rpm / 3 Ph 5 Hp. / 1440 rpm / 3 Ph. 5 Hp. / 1440 rpm / 3 Ph

SALIENT FEATURES

  • Contact Parts SS-316 & Non Contact Parts – SS-304 Material .
  • Roll Surface Selection depends upon material characteristics
  • Roll Type Corrugated  / Plain / Knurled / Briquetted (Any One )
  • Very compact design available in Plain, Water Jacketed or Flameproof Model.
  • Screw is driven through ACVF Drive. Safety slipping clutch between gearbox and feed screw.
  • Rolls drive through twins shaft gearbox with speed drive unit coupled to it using coupling, which ensures synchronization of the rolls with a steady torque loading.
  • Pre-densifier screw comprises of cylindrical or conical shape, which is well polished and made of AISI SS-316 quality material .
  • Compacting rolls sleeves are made out of tool steel, hardened to 55 HRC approximately, and are keyed in to shafts and thus protected against axial slipping by thrust plates and bolts.
  • The feed screw assembly can be lifted by hand-operated hydraulic pump. This facilitates ease in cleaning.
  • Scrapper assembly also designed to dismantle for ease of cleaning.
  • Pre-compression chamber guides the powder without any slippage or leakage.
  • A separate panel board which consist all controls and indicators of the compactor are permanently built in namely, on/off rolls, on/off feed screw, main switch, forward/reverse switch, ammeters for rolls and feed screw and emergency stop to avoid short circuit or fire hazard at the time of cleaning with water.
  • Out Put Depending on the material characteristics.  

Single Side Rotary Tablet Press 16,20,23 (STN)

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Single Side Rotary Tablet Press 16,20,23 (STN)

Technical Specifications

Model BMR-16 BMR-20 BMR-23
Tooling “D” “D” Die B & Punch D
No. of Station 16 Stn. 20 Stn. 23 Stn.
Operating Force 10 Ton 10 Ton 10 Ton
Max. Tablet Diameter 23 mm 23 mm 15.8 mm
Max. Depth of fill 20 mm 20 mm 18 mm
Output Tab./Hour 14,400 to 40,300 18,000 to 50,400 20,700 to 57,950
Electric Motor 2 HP / 960 RPM 2 HP / 960 RPM 2 HP / 960 RPM

Salient Features:

  • Hand wheel provided.
  • Re-designed variable speed pulley.
  • Turret of SG IRON 400/12 grade.
  • Sturdy and easy fit Feed Frame with sufficient height to avoid spill over of powder.
  • Central oil lubrication system with hand pump.
  • Cam tracks and pressure rolls made out of alloy steel for maximum wear resistance and long life. Worm is made up Phosphor Bronze.
  • Machine is totally enclosed i.e. Top half of the machine (Compression zone) with S.S. hood, acrylic covers, and lower half of the machine complete with SS Cover in GMP Model and in standard model top hood and lower half of the machine with MS color painted. This reduces the noise level and to & fro flow of dust between compression zone and machine room.
  • Anti vibration mounting provided, hence no foundation required.
  • Large paints free compression zone with plenty of space for ease of cleaning & accessibility of components in GMP Model.
  • Ease of operation and maintenance.
  • Higher turret speed 15 to 42 RPM gives higher output than standard machine.
  • Friction plate is provided on cam plate to minimize wear & tear of cam track, which also facilitates its easy replacement.
  • Fly over on upper punch is provided to avoid the jumping of upper punches.
  • Reverse direction motion protection is provided to avoid major accident.
  • Imported needle roller bearing provided at the bottom of turret, which is immersed in oil for frictionless rotation.
  • Aluminum covers for rotor teeth.

Double Side Rotary Tablet Press 27,35,45 (STN)

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  • Double Side Rotary Tablet Press 27,35,45 (STN)

Double Side Rotary Tablet Press 27,35,45 (STN)

Technical Specifications

Model BMR-16 BMR-20 BMR-23
Tooling “D” “D” Die B & Punch D
No. of Station 16 Stn. 20 Stn. 23 Stn.
Operating Force 10 Ton 10 Ton 10 Ton
Max. Tablet Diameter 23 mm 23 mm 15.8 mm
Max. Depth of fill 20 mm 20 mm 18 mm
Output Tab./Hour 14,400 to 40,300 18,000 to 50,400 20,700 to 57,950
Electric Motor 2 HP / 960 RPM 2 HP / 960 RPM 2 HP / 960 RPM

Salient Features:

  • Hand wheel provided.
  • Re-designed variable speed pulley.
  • Turret of SG IRON 400/12 grade.
  • Sturdy and easy fit Feed Frame with sufficient height to avoid spill over of powder.
  • Central oil lubrication system with hand pump.
  • Cam tracks and pressure rolls made out of alloy steel for maximum wear resistance and long life. Worm is made up Phosphor Bronze.
  • Machine is totally enclosed i.e. Top half of the machine (Compression zone) with S.S. hood, acrylic covers, and lower half of the machine complete with SS Cover in GMP Model and in standard model top hood and lower half of the machine with MS color painted. This reduces the noise level and to & fro flow of dust between compression zone and machine room.
  • Anti vibration mounting provided, hence no foundation required.
  • Large paints free compression zone with plenty of space for ease of cleaning & accessibility of components in GMP Model.
  • Ease of operation and maintenance.
  • Higher turret speed 15 to 42 RPM gives higher output than standard machine.
  • Friction plate is provided on cam plate to minimize wear & tear of cam track, which also facilitates its easy replacement.
  • Fly over on upper punch is provided to avoid the jumping of upper punches.
  • Reverse direction motion protection is provided to avoid major accident.
  • Imported needle roller bearing provided at the bottom of turret, which is immersed in oil for frictionless rotation.
  • Aluminum covers for rotor teeth.

Rapid Mixer Granulator

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  • Rapid Mixer Granulator

Rapid Mixer Granulator

RAPID MIXER GRANULATOR : Boson Machinery  mixer is designed to meet special needs of tablet manufacturing technology. This is achieved by reducing processing time, more homogenous mixing, uniformity of Granule size and above all maintaining improved hygienic standards within the highest cGMPnorms.

cGMP : Mixer is designed to achieve all the requirements of cGMP – Current Good Manufacturing Practices. The components are easily dismantable, can be cleaned thoroughly and assembled in quick time. The shaft seals are very effective to check any leakages and cross contamination due to adherants. The bowl and all the components are of highly polished Stainless Steel and without sharp corners or crevices.

SCOPE OF SUPPLY :

MAIN BODY    :

Fabricated out of rigid square pipe welded frame and covered all 4 sides with SS 304 material and Aluminum checkered plate on top.

MIXING BOWL            :

SS-316 quality material bowl with welded flat bottom. All joints are fusion free argon arc welded. Flange type bowl, openable lid made of SS-316  material with silicon gasket and safety interlock to drive.

  • Dome shaped processing bowl that directs loose particles into whirling motion with help of impeller.
  • Impeller consists of two full & two half Solid mixing blades.
  • An inclination of the mixing blades accelerates rising and tumbling motion of the product in the bowl.
  • Specially designed chopper blades driven at high-speed gives fast and even granulation throughout the whole mass in the product bowl.
  • For the easy accessibility in cleaning the side discharge assembly is provided with hinges.

MAIN DRIVE MECHANISM:

Main drive mechanism through 40/50 HP, 720/1440 RPM TEFC motor coupled to worm reduction gear box and ‘V’ belt pulley mechanism to drive mixing blades consisting of 2 nos. full and 2 nos. half blades designed for intense and uniform mixing.

CHOPPER MECHANISM:

Chopper mechanism drive through a flange mounted 5.0 /7.5 HP, 1440/2880 RPM TEFC motor granulating unit with 4 nos. specially designed blades for faster granulation of products.

Manual operating top dish with weight balanced unit for easy operation. Pneumatically operated bottom discharge valve and safety interlock.

Pneumatic pressure switch and air spray nozzle on bottom of bowl for fluidization of product.

PANEL BOARD:

Panel board is fabricated with SS 304 material.  This unit mounted on the machine platform for easy operability.  Panel consisting of switch gear fuses, relays, motor, starter, indicating lamp, push buttons, control for discharge valves, amp meters for main motor and granulating motors, pressure gauge solenoid valve control & isolator etc. Panel with DISPLAY SYSTEM, PLC CONTROL can be provided optionally.

PNEUMATIC CIRCUIT:

Pneumatic circuit would consist of high-pressure line 4 to 5 kg/cm2 with filter cum regulator.  All internal and external surfaces of SS 304 parts are ground and polished to mirror finish.

All M.S. parts are machined and smooth surface are painted. Machine can be cleaned thoroughly by water.

Teflon seal provided for main blade whereas gland packing and air seal provided for granulating blade.

Technical Specifications

GMP Model will be dully claded /covered with SS 304.

Model BRMG-150 BRMG-250 BRMG-400 BRMG-600
Capacity In Litres 150Ltr. 250Ltr. 400Ltr. 600Ltr.
Overflow Vol. Ltr. 150Ltr. 250Ltr. 400Ltr. 600Ltr.
Working Vol. Ltr. 120Ltr. 200Ltr. 320Ltr. 480Ltr.
Capacity of Wet Gran 60-65Kgs 100-110Kgs 160-180Kgs 200-220Kgs
Main Motor  Std. make     /  3 Phase 10 / 15 HP 25 / 30 HP 30 / 40 HP 40 / 50 HP
Main Motor RPM  through ( ACVFD ) 750-1500 750-1500 750-1500 750-1500
Chopper Motor  Std. make  / 3 Phase  2 / 3  HP 5 / 7.5  HP 5 / 7.5  HP 7.5/10  HP
Chopper Motor RPM through (ACVFD ) 1500-3000 1500-3000 1500-3000 1500-3000
Material on Contact parts S.S.316 S.S.316 S.S.316 S.S.316
Material on Non Contact parts S.S.304 S.S.304 S.S.304 S.S.304
Overall Dimensions : Length (mm) 2450mm 2700mm 2850mm 2950mm
                                         Width (mm) 2000mm 2150mm 2400mm 2500mm
                                         Height (mm) 2050mm 2100mm 2100mm 2200mm
Appox Net Wt. in Kgs 1500Kgs 1800Kgs 2000Kgs 3000Kgs

Salient Features

  • RMG can be used in the fields of Pharmaceuticals / Bulk Drugs and processing of special food stuffs.
  • Short batch time & reduced cleaning time.
  • Enclosed moving parts. Maximum care has been taken to ensure machine safety.
  • Air purge sealing for main shaft and granulator shaft.
  • Auto/Manual Controls.
  • System control ranges from simple manual push button control to full programmable logic controller (PLC)based automation.
  • Discharge provided on either side to suit Client’s requirement.
  • Steam Jacketed drying also available on request to meet specific process requirements.
  • Use of bearings for all rotating parts, which results into long life of the machine, lesser requirement of lubrication, elimination of play in moving parts of the machine.
  • Strong & sturdy structure
  • Reduced maintenance cost because all the machined parts are highly precise & accurate.
  • Motor make Crompton or Equivalent.

Fluid Bed Dryer

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  • Fluid Bed Dryer

Fluid Bed Dryer

MODEL BMFBD-30 BMFBD-60 BMFBD-120 BMFBD-200 BMFBD-300
Product Container Volume (Ltr) 71
142
400 475 650
Batch Size (kg)* Min / Mix 25 to 35 50 to 70 100 to 120 180 to 200 270 to 300
Blower Motor HP**
5 HP

10 HP 15 HP 20 HP 30 HP
Air Flow (CFM) 706
1059
1882 3235
5588
Electric Heater(kw)*** 18 36

( STEAM HEATING )
Compressed air Pressure(bar) 6 bar
Drying Temperature 35O to 80OC
Power

3 PH 415V & 50Hz

*Batch Size depends upon the product Bulk Density. (above@O.5 grams / cc)

**The Blower motor of higher capacity will require in machine supplied with Hepa filter.

***Electric Heater provided up to 60kg max without FLP machine.

  • Construction as per GMP standards.
  • All contact parts in SS 316.
  • Closed Temperature control for consistency of process.
  • Explosion relief vent to withstand up to 2 bar pressure.
  • Pneumatic Shaking for filter bags & Pneumatic bowl lifting air control damper at inlet & outlet for consistent & controlled fluidzation pattern.

Octagonal Blender (Model 1KG To 10000KG)

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  • Octagonal Blender (Model 1KG To 10000KG)

Octagonal Blender (Model 1KG To 10000KG)

Gross Volume (Ltr.)Working Volume (Ltr.)Motor (HP)RPM
15130.512
25200.512
50400.512
1251000.58
25020018
3753001.55-10
50040025-10

Ribbon Blender ( Model 1KG To 10000KG)

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  • Ribbon Blender ( Model 1KG To 10000KG)

Ribbon Blender ( Model 1KG To 10000KG)

Our Ribbon Blender are designed in such a manner so that even the smallest quantity of ingredient can be blended efficiently with large volumes. Being a client centric organization, we manufacture and supply a premium quality range of Ribbon Blender that are used for blending of various materials in a fast and efficient manner. The Ribbon Blender is an efficient and versatile blending machine for mixing and lubrication process of dry granules and powder homogeneously.

Our offered Ribbon Blender is specially fabricated with different grade of steel like stainless steel, carbon steel & alloy steels as per industrial need. Our product is environment friendly, which required very maintenance & electric energy. Our design is available for low, medium, large & mega volume capacity to mix small to large size material. Very sharp blades are installed in this, which mixes different soft to hard material at less time.

  • The shape of container and mixing stirrer gives sufficient contineous movement to the 
  • powder / granules, result in good quality.
  • All contact parts are made of SS316.
  • Full cover on top side of the container.
  • Discharge height must be adjusted, if confirm with order.
  • Operating panel provided for safe operation of blender.
  • Centrally located material Discharge valve. ( Butter fly / Sliding Valve )
  • Safety Guards & Covers made out of SS304 in GMP Model.
  • Legs made of Model SS304 in GMP Model.
  • Panel provided with following facilities in 500 Liters & bigger model. In Small model only 
  • D.O.L. starter provided for On-Off  operation of the motor.
  • Limit switch provided at top cover for safety purpose
Technical Specifications
Model 1000 ltr.
Size 5 X 3 X 2.5  Feet
Ele. Motor 7.5  HP 1440 RPM
Gear 5” 30 : 1 Ratio
Contact Parts  SS 316   
U Bend Plate           4   SS-304 
Side Plate    4   SS 304 
Top Angle 40 x 6. SS-304
Top cover 2  MM SS-304
Channel      100 x 50 MM  MS 
Stuffing Box             Heavy Duty
Shafting 65 MM dia.  SS-304   
Shaft  Rod Support 38 MM Dia.  SS-304
Big Ribbon Size 40 MM x 12 MM SS-304  
Small Ribbon Size 30 x 10 MM   SS-304
Plumber Block        C.I. Heavy Duty  – Masta
Bearing       ID 60  MM both double roller bearing  ZKL
Gear Coupling        10” Size.
Pulley          Gear Pulley  12” B-3 Groove and Motor Pulley 3” B-3 
Material out put 6” x 6” SS-304  Material
RPM            12 RPM 
Gear 5” Center 30 :1 Ratio reduction Gear
Motor Required 7.5 HP 1440 RPM Extra Crompton  brand
Discharge Pneumatic System

Double Cone Blender ( Model 1KG To 10000KG)

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  • Double Cone Blender ( Model 1KG To 10000KG)

Double Cone Blender ( Model 1KG To 10000KG)

Double Cone Blender offered by our company is versatile and efficient equipment.Double Cone Blenders are versatile machines used for mixing dry powder, pharmaceutical granules, semolina flour, seeds, starch, coffee beans and ground coffee. Our range of Double Cone Blenders find extensive application in Pharmaceutical, Food, Chemical and Cosmetic industries.

The Double Cone Blender is an efficient and versatile machine for mixing dry powder and granules homogeneously. The effective volume for optimum homogeneity is between 35-70% of gross volume. The SLANT double cone design eliminates dead sports, which occasionally occur in conventional double cone mixer. Double Cone Blender can be used for pharmaceutical, food, chemical and cosmetic products etc.

Model Gross Volume (Ltr) Working Volume Ltrs. Motor HP
BM-DCB-5 15 9 0.5
BM-DCB-10 30 18 0.5
BM-DCB-15 45 27 0.5
BM-DCB-25 75 45 12
BM-DCB-50 150 90 33
BM-DCB-100 300 180 55
BM-DCB-150 450 270 7.5
BM-DCB-200 600 360 7.5
BM-DCB-250 750 450 10
BM-DCB-300 900 540 10
BM-DCB-350 1050 630  
BM-DCB-400 1200 720  
BM-DCB-500 1500 900  

Salient Features of Double Cone Blenders:

  • Suitable for rapid mixing of all types of free flowing powders and granules.
  • The uniform, multidimensional offset  arrangement of the cone ensures good mixing
  • It is made from high quality stainless steel to prevent from rust & corrosion.
  • It is easy to load and discharge materials in double cone mixer as its servers as excellent batch mixer machine.
  • Provision is made for steam, chemicals, and hot water arrangements as required by customer.
  • Available in all capacities ranging from 1 KG to 10000 KG.
  • Chain drive arrangement provides minimum slippage and maximize load bearing capacity.

Mass Mixer

Mass Mixer

Technical Specifications

Model BMM-50 BMM-100 BMM-150 BMM-200
Capacity 50 Kgs. 100 Kgs. 150 Kgs. 200 Kgs.
Over Flow Capacity 110 Liters 220 Liters 330 Liters 440 Liters
Working capacity 88 Liters 156 Liters 235 Liters 309 Liters
Speed of stirrer 35 RPM 35 RPM 30 RPM 30 RPM
Main Electric Motor 3 HP / 3 Ph. 5 HP / 3 Ph. 7.5 HP / 3 Ph. 7.5 HP / 3 Ph.

Salient Features:

  • All the contact parts SS 316 & Non Contact Parts SS 304 ( MOC Certificate )
  • Motor make CROMPTON or Equivalent.
  • All Electrical Part and Switch are used “CE” Certified or Equivalent.
  • Thrust bearings are provided to carry rigid and thrust load.
  • Easy for cleaning and operating.
  • Plastic dust cover provided for apparently seeing the mixing process.
  • Interlocking system at plastic dust cover is provided to avoid the accident.
  • The tilting device provided for easy unloading of the material.

Multi Mill

Multi Mill

Model BMMM – 200
Out put*50 to 200 kgs/Hr
Roto Assembly Diameter250 mm. Approx
Rotor Speed 750/1500/2300/2800 RPM
Screen dimensionInner Diameter 265mm/ Height 140mm
Motor 3Hp, / 1440 RPM /3Ph
Starter“DOL” with reversible switch
Material charging height1460 ± 5mm
Material Discharging height760 ± 5mm

Varies according to product characteristic & and screen type.

  • Design for continuous wet or dry granulation
  • Beater and scraper blades made of SS 316
  • Easy to dismantle and clean
  • Beater drive equipped with reversible switch
  • Castor wheel provided for mobility
  • Flame proof electrical components can be provided at extra costs