BOSON Rapid Mixer is mainly used in wet mixing of the batches. Basically, it consists of a Bowl, Impeller & Chopper assembly. High shear wet granulation process is extensively used in pharmaceutical industry to transform fine heterogeneous powders into homogenous blend of granules with bigger size and density to improve flow and compatibility for tableting operation.
It consists on main structure, which is made from Stainless 304 grade. All main drive related assemblies are covered in to main structure. High shear wet granulator combines 3-blades impeller with design able to ensure a very good movement of the granules even at low speed. The blade tips of the granulator are positioned tangentially to avoid any dead spots.
cGMP : Mixer is designed to achieve all the requirements of cGMP – Current Good Manufacturing Practices. The components are easily dismantable, can be cleaned thoroughly and assembled in quick time. The shaft seals are very effective to check any leakages and cross contamination due to adherants. The bowl and all the components are of highly polished Stainless Steel and without sharp corners or crevices.
| Technical Specifications |
| Model | BRMG-1 Kg |
| Contact Parts | SS – 316 Material |
| Non Contact Parts | SS – 304 Material |
| Surface Finish | Product contact part, 240 grit (0.5 , 25 Ra) – Mirror finish Non – contact part, 180 grit (0.64 , 25 Ra) – Matt finish |
| Main Body | Fabricated structure from Stainless steel square pipes and is covered from SS 304 guards, all main drive related assemblies are covered in to main structure. |
| Mixing Bowl | Vertical Cylinder & conical shape Made from SS 316 quality with full ark welded with Lid SS 316 quality and having groove for silicone gasket & safety interlock |
| Main drive Mechanism | Main drive mechanism through TEFC motor coupled with worm reduction gearbox direct drive mechanism, mixing blades consisting of 3 Nos. full blades specially designed for intense and uniform mixing. |
| Chopper Mechanism | Chopper mechanism drive through a TEFC motor granulating unit with 4 Nos. specially designed blades for faster granulation of products. |
| Top Lid | Manual operating top Lid along with transparent polycarbonate guard for view operation. |
| Bottom Discharge Valve | Manually operated discharge valve. |
| Pneumatically Discharge Valve (Optional) | Pneumatically operated bottom discharge valve and safety interlock client required. – Client required |
| Panel Board | Panel board is fabricated with SS 304 material. This unit mounted on the machine platform for easy operability. Panel consisting of switch gear fuses, relays, motor, starter, indicating lamp, push buttons, control for discharge valves, amp meters for main motor and granulating motors, pressure gauge solenoid valve control & isolator , Emergency Push Button etc. |
| PLC HMI – ( Optional ) | PLC + HMI touch Screen – client required. |
| Air purging | Pneumatic pressure switch and air purge system for Impeller and Chopper. |
| Fluidization – (Optional ) | Pneumatic pressure switch and air spray nozzle on bottom of bowl for fluidization of product –client required |
| Pneumatic Circuit | Pneumatic circuit would consist of pressure line 4 to 5 Kg cm2 with filter cum regulator . |
| Technical Specifications for Model Wise |
| Model | BRMG-1 Kg | |||
| Working Capacity In Litres | 2 L Ltr. | |||
| Overflow Vol. Ltr. Max | 2.5 Ltr. | |||
| Main Motor Std. make / 3 Phase | 0.5 HP/1440 rpm | |||
| Main Motor RPM through ( ACVFD ) | 5-200 variable | |||
| Chopper Motor Std. make / 3 Phase | 0.25 HP/ 1440 rpm | |||
| Chopper Motor RPM through (ACVFD ) | 500-3000 rpm | |||
| Material on Contact parts | S.S.316 | |||
| Material on Non Contact parts | S.S.304 | |||
| Overall Dimensions : L X W X H in mm | L 850 X W 600 X H 900 mm | |||
| Appox Net Wt. in Kgs | 150 Kgs |
| Utility Requirement |
| Electric Supply Voltage | 3 Phase / 415 Volt /50 Hz |
| Compressed Air | 6 Bar (87 PSI) |
| Note-Electric voltage & frequency can be provided as per customer’s requirement to specify while placing an order. |
| Salient Features |
| RMG can be used in the fields of Pharmaceuticals / Bulk Drugs and processing of special food stuffs. Short batch time & reduced cleaning time. Enclosed moving parts. Maximum care has been taken to ensure machine safety. Air purge sealing for main shaft and granulator shaft. System control ranges from simple manual push button control to full programmable logic controller (PLC)based automation. Discharge provided on either side to suit Client’s requirement. Steam Jacketed drying also available on request to meet specific process requirements ( Optional ). Use of bearings for all rotating parts, which results into long life of the machine, lesser requirement of lubrication, elimination of play in moving parts of the machine. Strong & sturdy structure Reduced maintenance cost because all the machined parts are highly precise & accurate. Machine can be cleaned thoroughly by water. Teflon seal provided for main blade whereas gland packing and air seal provided for granulating blade. |
| Electrical Specification |
| Item | Make |
| AC VFD Drive | Schneider / or Equivalent |
| Electric Motor | Rotomotive / Crompton Greaves or Equivalent |
| Pneumatics | Janatics / Festo or Equivalent |
| Electrical Parts / Switches | Salzer / Teknic or Equivalent |